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Expanding urethane foam heads questions

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I'd like to make a head out of Expanding urethane foam, but I was wondering how do you make it hollow? All the heads I've seen were pretty much solid; thereby making, say, a moving jaw or installing fans, a difficult task of hacking out a hole to put the stuff in. I dont know about you, but I do casting specifically to avoid having to cut foam like in most foam heads.

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