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Help with horns

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I'm in some desperate need of some help and I figured this would be the best place to ask.

I'm trying to get a fursuit done in time for MWFF and Ive run into a big problem. My character has ram horns. Thought it'd be an easy thing for me to do. I got some vinyl, made the pattern, started piecing it together aaaand my sewing machine can not handle sewing the folded over areas that give them that horn effect.

More info and pics under the cut


Without folding the seams over like I did, it just didn't look nice at all. Just to see if they would look decent at all- I finished them with hot glue but its obvious up close with seams that popped and areas that glue seeped out so I thought Id just use them temporarily so I can keep working on the head.

Sorry the picture flipped xAx Cant seem to get it to go back the other way.



Character design: http://www.furaffinity.net/view/14284185/http://www.furaffinity.net/view/14290942/

So what can I do? Any ideas on how I could make the vinyl work? maybe its just my pattern? I cant hand sew it because its pretty obvious and stands out(thanks vinyl). Is anyone able to make toony-ish ram horns like these the proper way for me by mwff? Does anyone know of some premade ram horns? I know of only DVC but Im trying to weigh my options before buying something expensive that might not go good with the toony-ness of the suit.

I live in Germany so me going out and getting supplies to do something different on my own is difficult (I live in the middle of nowhere. Literally corn fields and cattle farms)

Any help or advice would be appreciated :c

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