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Alternatives to resin for a fursuit head?

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I really like the idea of a lightweight hollow head, so that a fan could be placed in the snout, and it can have finer, sharper details. I've seen videos and tutorials of people using resin heads, but I don't have access to the facilities required for casting. I was just wondering if anyone knew of a material that is solid and sturdy, that's thinner than the commonly used upholstery foam, that I could use instead of resin. I was thinking of something like a carve-able hard foam, or some kind of sculpting compound? I do have some Milliput, which is a 2 part sculpting putty, but it's very expensive.

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