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Help making duct tape pattern for ears!

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I FINALLY settled on an ear pattern and have foamed one of the ears to my liking! Sadly, I'm unsure of how to go about patterning out the ear pieces.. I did the inside of the ear, as that was the easiest since it's just a flat piece. The rest of the ear, however (back, sides) boggles me as to the easiest way to go about splitting it up into patterns.

Does anyone have some images/diagrams of how they went about separating the various parts of their ears into sections for easy assembly?

Also, I'm leaving about a 1cm seam allowance (it's actually more likely quite a bit more than that), and even that seems like it would be SUPER bulky when I go to glue the sewed ear pieces together @_@ Is that too much/not enough allowance?

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